DRILLSTAR CARBIDE TOOLS ARE WORKING IN MANY PLACES AROUND THE WORLD
In its most basic sense, a carbide end mill is a cutting tool that can be used for a wide range of industrial milling operations. It will commonly be used in lathes and similar resources used for metalwork cutting and applications.
Carbide end mills are, unsurprisingly, made from a compound of carbide and cobalt. While they may look like drill bits at a glance, they offer a far better function as they can move in all directions (unlike a standard drill bit). This makes them particularly ideal for a range of geometric cutting tasks, and are often used on aluminium.
They fit into a lathe in a straightforward fashion and offer a reliable performance even under high heat and pressure. They may be used to create a variety of grooves, slots, and pockets in the workpiece.
As one of the biggest Solid Carbide End Mills manufacturers in Dezhou, China, Drillstar produces and stock all kinds of standard high-performance solid carbide end mills for steel, aluminum, stainless steel, etc. OEM and special tools are also provided.
First and foremost, the fact that an increasing number of mould shops and applications are choosing aluminium over traditional steel materials has resulted in a significant spike in popularity for carbide end mills.
Aluminium has soft properties, meaning that very specific geometries and characteristics are needed to gain reliable results. This makes carbide end mills the perfect tool for the job.
Carbide end mills ultimately save time and money. When using the correct cutting geometries and coatings, mould finishing times are significantly reduced as achieving finishes of 16µ and above becomes far easier. Likewise, metal removals can become up to five times faster.
The wide range of geometries and angles also leaves the user with immense versatility and control. From indexable end mills to helical cutting edges, those tools can be used to create a wide range of finishes.
When working in the metalwork arena, the choice of cutting materials is one of the greatest decisions you’ll face as the selections will influence everything about the final outcome.
When choosing the right carbide end mills for your applications, there are several factors to consider. These include the critical angles (end cutting edge angle, axial relief angle, radial relief angle, and radial rake angle) and length and finish of the flutes.
Drillstar takes great pride in providing a wide range of carbide end mills. The extensive catalog includes:
Application | Most Suitable | Up to | Coating Material | Coating Colour | |
General Economy | Below HRC45 | HRC50 | AlTiN-based | grey | |
General Purpose | Below HRC45 | HRC50 | AlTiN-based | grey | |
High hardness | Below HRC55 | HRC60 | AlCrN-based | light grey | |
Extremely High Hardness | Below HRC60 | HRC65 | AlTiN/TiSiXN | bronze | |
Extremely Economy | Below HRC45 | HRC50 | TiSiN | bronze | |
Stainless Steel | Finishing | Roughing | AlCrN/SiN | blue grey | |
Aluminum | Aluminum | Aluminum | None | None |
Also, we can provide cut-to-length h6 polished carbide rods(cutting tool blanks) for end mills manufacturing.
Whether you know exactly what type of carbide end mill is required or need to discuss the options with an expert, we are here to help.
1. DR-A economical 2-tooth, 30 ° spiral angle medium length milling cutter
2. DR-B economical 3-tooth, 30 ° spiral angle medium and long milling cutter
3. DR-C economical 4-tooth, 30 ° spiral angle medium length milling cutter
4. DR-D standard 4 teeth, medium length end milling cutter with 45 ° helix angle is suitable for slot milling and drilling and milling
5. DR-E Series 2 teeth, medium length end milling cutter, 60 ° helix angle, suitable for slot milling and drilling and milling
6. DE-ES-E series 4-tooth end milling cutter with unequal tooth pitch, vibration and noise reduction, combined with rough and fine milling
7. DR-cfra end milling cutter with unequal pitch and helical angle, 4 teeth, vibration and noise reduction, with different nose fillet radius
8. DR-cfrb (necking) 4-tooth vibration and noise reduction end milling cutter with unequal tooth pitch and helical angle, with 3*d long necking and unequal cutter fillet radius
9.Dr CFRD 5-tooth anti vibration and noise reduction end milling cutter with unequal tooth pitch and unequal helix angle (36-38 °), with different nose fillet radius r
10. Dr -cfa 4-tooth vibration and noise reduction end milling cutter with unequal pitch and 38 ° helix angle, with 3XD long necking
11. DR-DFFhigh productivity solid carbide end milling cutter
For more items, please download our catalog
In its most basic sense, a carbide end mill is a cutting tool that can be used for a wide range of industrial milling operations. It will commonly be used in lathes and similar resources used for metalwork cutting and applications.
Carbide end mills are, unsurprisingly, made from a compound of carbide and cobalt. While they may look like drill bits at a glance, they offer a far better function as they can move in all directions (unlike a standard drill bit). This makes them particularly ideal for a range of geometric cutting tasks, and are often used on aluminium.
They fit into a lathe in a straightforward fashion and offer a reliable performance even under high heat and pressure. They may be used to create a variety of grooves, slots, and pockets in the workpiece.
As one of the biggest Solid Carbide End Mills manufacturers in Dezhou, China, Drillstar produces and stock all kinds of standard high-performance solid carbide end mills for steel, aluminum, stainless steel, etc. OEM and special tools are also provided.
First and foremost, the fact that an increasing number of mould shops and applications are choosing aluminium over traditional steel materials has resulted in a significant spike in popularity for carbide end mills.
Aluminium has soft properties, meaning that very specific geometries and characteristics are needed to gain reliable results. This makes carbide end mills the perfect tool for the job.
Carbide end mills ultimately save time and money. When using the correct cutting geometries and coatings, mould finishing times are significantly reduced as achieving finishes of 16µ and above becomes far easier. Likewise, metal removals can become up to five times faster.
The wide range of geometries and angles also leaves the user with immense versatility and control. From indexable end mills to helical cutting edges, those tools can be used to create a wide range of finishes.
When working in the metalwork arena, the choice of cutting materials is one of the greatest decisions you’ll face as the selections will influence everything about the final outcome.
When choosing the right carbide end mills for your applications, there are several factors to consider. These include the critical angles (end cutting edge angle, axial relief angle, radial relief angle, and radial rake angle) and length and finish of the flutes.
Drillstar takes great pride in providing a wide range of carbide end mills. The extensive catalog includes:
Application | Most Suitable | Up to | Coating Material | Coating Colour | |
General Economy | Below HRC45 | HRC50 | AlTiN-based | grey | |
General Purpose | Below HRC45 | HRC50 | AlTiN-based | grey | |
High hardness | Below HRC55 | HRC60 | AlCrN-based | light grey | |
Extremely High Hardness | Below HRC60 | HRC65 | AlTiN/TiSiXN | bronze | |
Extremely Economy | Below HRC45 | HRC50 | TiSiN | bronze | |
Stainless Steel | Finishing | Roughing | AlCrN/SiN | blue grey | |
Aluminum | Aluminum | Aluminum | None | None |
Also, we can provide cut-to-length h6 polished carbide rods(cutting tool blanks) for end mills manufacturing.
Whether you know exactly what type of carbide end mill is required or need to discuss the options with an expert, we are here to help.
1. DR-A economical 2-tooth, 30 ° spiral angle medium length milling cutter
2. DR-B economical 3-tooth, 30 ° spiral angle medium and long milling cutter
3. DR-C economical 4-tooth, 30 ° spiral angle medium length milling cutter
4. DR-D standard 4 teeth, medium length end milling cutter with 45 ° helix angle is suitable for slot milling and drilling and milling
5. DR-E Series 2 teeth, medium length end milling cutter, 60 ° helix angle, suitable for slot milling and drilling and milling
6. DE-ES-E series 4-tooth end milling cutter with unequal tooth pitch, vibration and noise reduction, combined with rough and fine milling
7. DR-cfra end milling cutter with unequal pitch and helical angle, 4 teeth, vibration and noise reduction, with different nose fillet radius
8. DR-cfrb (necking) 4-tooth vibration and noise reduction end milling cutter with unequal tooth pitch and helical angle, with 3*d long necking and unequal cutter fillet radius
9.Dr CFRD 5-tooth anti vibration and noise reduction end milling cutter with unequal tooth pitch and unequal helix angle (36-38 °), with different nose fillet radius r
10. Dr -cfa 4-tooth vibration and noise reduction end milling cutter with unequal pitch and 38 ° helix angle, with 3XD long necking
11. DR-DFFhigh productivity solid carbide end milling cutter
For more items, please download our catalog
