Views: 34 Author: Site Editor Publish Time: 2023-04-10 Origin: Site
Helix carbide rods are a type of tool material that is widely used in various cutting and machining applications due to their exceptional hardness, toughness, and wear resistance. They are made from a mixture of tungsten carbide and cobalt powder, which are compressed and sintered at high temperatures to form a dense and homogenous material.
Here are some advantages of helix carbide rods for you:
l Unique geometry
l Improved chip evacuation
l Reduced cutting forces
l Better tool life
l Other benefits
One of the key advantages of helix carbide rods is their unique geometry, which features a spiral-shaped flute that wraps around the rod's surface. This design provides several benefits, including improved chip evacuation, reduced cutting forces, and better tool life.
Improved chip evacuation is achieved by the flute's pitch and angle, which help to channel away chips and debris from the cutting zone. This reduces the risk of chip recutting and built-up edge, allowing the tool to cut more efficiently and with less heat and vibration.
Reduced cutting forces are achieved by the flute's helical shape, which distributes the cutting force over a larger area and reduces the radial pressure on the tool. This results in less tool deflection and better surface finish, as well as lower energy consumption and longer tool life.
Better tool life is achieved by the flute's ability to provide coolant access to the cutting zone. Helix carbide rods can be designed with internal or external coolant channels that allow for more efficient cooling and lubrication during cutting. This reduces the temperature and wear on the tool, as well as improves chip evacuation and surface quality.
In addition to these advantages, helix carbide rods also offer other benefits such as improved productivity, cost-effectiveness, and versatility. They can be used in a wide range of cutting and machining applications, including milling, drilling, reaming, and threading, and can be customized in terms of size, shape, and coating to meet specific requirements.
Overall, helix carbide rods are an excellent choice for manufacturers and machinists who need high-performance cutting tools that can deliver improved chip evacuation, reduced cutting forces, and better tool life. By choosing the right type and using them properly, users can achieve higher productivity, quality, and profitability in their operations.
Dezhou Drillstar Cutting Tool Co., Ltd. is a professional company engaged in the sales, manufacturing and technical services of tungsten carbide rods, helix carbide rods, inserts, carbide end mills, drills, reamers, and deep hole gun drills, BTA drill heads, as well as deep hole drilling machines. Over the years, we have provided efficient solutions for aerospace, automobile manufacturing, mold manufacturing, and medical instruments, chemical equipment, mining, oil and gas , military production and other industries. If you are interested in the helix carbide rods mentioned in the article, please feel free to contact us!
Carbide Tools Solution Specialist-Drillstar